FIREFLY® Creates protected zone in Manchester hospital rebuild

Building Products Index Ltd Fire Protection, Uncategorized Leave a Comment

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A continuing collaboration between FIREFLY® and a Manchester based installation specialist has seen the manufacturer provide site specific details and inspections at one of the Manchester University NHS Foundation Trust’s campuses to enable an ageing tiled roof structure to be brought up to contemporary standards as part of the £54M modernisation programme currently in progress.

The work at North Manchester General Hospital is being led by Hive Projects along with Sheppard Robson Architects to deliver a new Acute Hospital as well as a mental health unit, well-being hub and other modern facilities. In one of the few buildings being refurbished, Prosol UK is undertaking an exacting sub-contract to City Build Ltd, where the need to upgrade the existing roof and wall areas to create a ‘Protected Zone’ above a retained stairwell required a bespoke specification offering.

The Technical Manager for FIREFLY®, Chris Boam commented: “This had to be treated as a Protected Zone due to the nature of the roof construction: where the compartment wall terminates beneath a traditional tiled roof, with no roofing membrane present – leaving an open void at the head of the wall. This therefore creates a route where fire could bypass the compartment line and spread into the adjacent space.  Approved Document B directs that where it is not possible to close the compartment line directly to the underside of the roof covering, a protected zone should be formed to maintain compartmentation: typically extending to 1.5 metres either side of the wall.  Using the FB180 system allowed the compartmentation line to be continued within the roof void, with additional protection measures applied to the surrounding timber elements.”

The Senior Fire Officer for Manchester University Foundation NHS Trust; Gary Brown is responsible for approving all fire protection measures on the project. He added: “Our team was at the Fire Safety Event in Manchester when I first saw Batt for use between wooden joists, so I was aware of the performance potential, when someone proposed using the Titan barrier curtain for the current work at North Manchester, so I made the contractor and other parties aware of what was a cheaper and more practical alternative in the circumstances. Crucially, FIREFLY® has carried out all the testing and so the product ticked all the boxes.”

The 1200 x 600mm sheets are 60 mm thick and feature the specially formulated ablative coating on both sizes of the layered, non-combustible mineral fibre which has a density of 180 kg/m3. The product is tested in accordance with BS EN 1363-1 2022 and BS EN 1364-2 while offering 90 minutes integrity and one hour’s insulation.

 

Cedral Sidings: A Trusted Partner for Your Next Project

Building Products Index Ltd Cladding Leave a Comment

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Specify with Confidence: Expert Support, Reliable Supply and Proven Expertise

For specifiers, selecting a cladding system is about much more than achieving the desired aesthetic. Every specification needs to balance design intent, compliance, performance, availability and long-term value. When a supplier fails to deliver on stock commitments, technical support or product continuity, project programmes, client confidence and professional reputations can all be impacted.

As a result, many architects, designers and specification professionals are reassessing their supply chain partners and looking for manufacturers they can rely on throughout the life of a project. This is where Cedral stands apart. Combining proven product performance with expert support, dependable availability and decades of fibre cement expertise, Cedral offers confidence from concept through to completion.

Design Freedom Without Compromise

Modern architectural projects demand materials that deliver both visual impact and technical performance. Cedral offers one of the most comprehensive fibre cement cladding ranges available, giving specifiers greater freedom to realise their design vision.

Available in both Lap and Click profiles, Cedral can achieve either a traditional overlapping appearance or a sleek contemporary flush finish. This versatility makes it suitable for a wide variety of residential, commercial and mixed-use developments.

An extensive palette of colours, combined with smooth and textured finishes, allows architects to create distinctive facades that complement any architectural style while maintaining consistency across larger developments.

Confidence in Supply

Product availability has become an increasingly important factor in specification decisions. Supply chain disruption can lead to programme delays, redesigns and costly project complications.

With manufacturing facilities located in Europe and a well-established UK distribution network, Cedral provides greater supply chain resilience and continuity. This helps ensure that products specified during the design phase remain available when construction begins.

For specifiers, this provides confidence that project timelines can be maintained and risk associated with material availability can be reduced.

Built for Long-Term Performance

The facade is one of the most exposed elements of any building, making durability a critical consideration at specification stage.

Cedral fibre cement cladding is engineered to withstand demanding weather conditions while offering excellent resistance to rot, moisture and environmental exposure. The result is a robust, low-maintenance facade solution that continues to perform throughout the life of the building.

Technical Expertise Throughout the Project

A successful specification depends on more than product selection. Access to reliable technical guidance is essential for ensuring designs are compliant, buildable and correctly detailed.

Cedral provides direct access to a dedicated UK-based technical team, offering support on detailing, compliance requirements, installation guidance and system performance.

Whether assisting during the design phase or helping resolve project-specific challenges, Cedral’s technical specialists work closely with project teams to ensure specifications can be delivered successfully on site.

Declarations and Certifications

Cedral Sidings has an excellent fire performance classification A2-s1,d0 and is supported by comprehensive technical documentation such as declaration of performance and environmental product declaration to help specifiers confidently address increasingly stringent project requirements.

Further reassurance is provided through BBA certification, offering independent verification of product performance and suitability for use in construction applications. For architects, designers and building control professionals, third-party certification provides valuable confidence that specified systems have been rigorously assessed against recognised standards.

Cedral Sidings has also achieved CCPi verification, demonstrating its commitment to clear, accurate and transparent product information throughout the specification process.

A Trusted Partner for Specifiers

When projects are too important to leave to chance, the choice of manufacturer matters as much as the choice of product.

From design flexibility and dependable supply to expert technical support, proven durability and strong compliance credentials, Cedral delivers far more than fibre cement cladding alone. With BBA-certified systems, CCPi verification, and a dedicated UK technical support team, specifiers can be confident they are selecting a trusted facade solution backed by robust evidence and industry-recognised standards.

Cedral offers the confidence of a trusted facade partner committed to supporting successful projects at every stage.

Axis Case Study: Development of the new Urgent & Emergency Care Centre at Scarborough Hospital.

Building Products Index Ltd Doors, Sliding Leave a Comment

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INDUSTRY: Healthcare

CLIENT: York and Scarborough Teaching Hospitals NHS Foundation Trust

CONTRACTOR: IHP (Vinci Construction & Sir Robert McAlpine)

ARCHITECT: Arcadis

INTRODUCTION

If you visited the Axis Entrance Systems stand at the recent Healthcare Estates Exhibition, you’ll have seen their multi-award-winning Flo-Motion® range of low friction, manual sliding doors in action.

This case study highlights, not only the excellence of the Flo-Motion® range that is now in 100+ hospitals across the UK and Ireland, but also the benefits of using Axis with their unrivalled technical experience and expertise, as innovators, designers, manufacturers and installers – the whole package from start to finish!

PROJECT

The £47 million transformation of the new Urgent and Emergency Care Centre (UECC) at Scarborough Hospital, for York & Scarborough Teaching Hospitals NHS Foundation Trust.

This was a significant project, as the investment in the new state-of-the-art UECC was the largest ever made in patient care, by UECC’s York & Scarborough Teaching Hospitals NHS Foundation Trust.

For our part, working with main contractor, IHP (Integrated Health Projects) and architects, IBI Group – now Arcadis, our brief was to supply and fit 31 doors and glazed screens for the project.

CHALLENGES

Following the initial enquiry, which was for our Flo-Motion® B32 bi-parting and T100 telescopic doors, we noted during the design and pre-order stage that the doors would be sliding over timber glazed screens not walls, which wouldn’t be possible and required a rethink. As well as the challenge for this particular door set, there was the common challenge of space-saving for all door sets on the project.

SOLUTION

On our advice, Flo-Motion® B01 bi-parting door sets replaced the door sets originally specified. The reason for our recommendation was that the B01 doors would allow us to incorporate two glazed fixed panels to solve multiple issues, including shearing actions, location of supports and aesthetics.

Our ability and capability to manufacture five hybrid versions of our Flo-Motion® B011 door sets – each with one of the bi-parting doors sliding over the glazed screen and part of the wall, with the other sliding completely over a wall – enabled us to overcome all of the space saving issues too.

Overall, we manufactured, supplied and installed the following:

  • 7 Flo-Motion B32O (bi-parting doors sliding over a wall)
  • 18 Flo-Motion B01 (bi-parting doors sliding over glazed screens and walls)
  • 5 Flo-Motion B011 (bi-parting doors with one sliding over a glazed screen and wall, the other over a wall)
  • 1 Flo-Motion T100 (telescopic door)

OUTCOME:

Our Flo-Motion® door-sets and our glazed panels provide many significant benefits for patients, staff and visitors to the new UECC at Scarborough Hospital, including:

  • Excellent light transfer to maximise the feeling of spaciousness.
  • Flexibility for clear patient/staff visibility or patient privacy with the integrated blinds
  • An attractive, efficient, effective & improved environment for staff, patients & visitors.

EXPLORE MORE AXIS HEALTHCARE PROJECTS

View more Axis case studies of highly successful new build and refurbishment projects in the healthcare sector, here: https://axisentrances.com/case-studies/

CONTACT AXIS ENTRANCE SYSTEMS

T: 01604 212 500

E: sales@axisentrances.com

W: https://axisentrances.com/

LinkedIn: https://www.linkedin.com/company/axis-automatic-entrance-systems-ltd/

COMPLETE ROOF SYSTEM FROM MARLEY REDUCES GRID RELIANCE AT MAJOR SWANSEA SOCIAL HOUSING PROJECT

Building Products Index Ltd PV systems, Roof tiles, Solar Leave a Comment

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To support a roof upgrade and help cut reliance on grid electricity, Princess of Wales Court, an independent living community in Swansea, has selected a complete solution comprising Marley SolarTile® and Mendip concrete roof tiles.

The project, part of a programme supported by the Welsh Government’s Optimised Retrofit Programme (ORP) funding, involved the stripping and retiling of multiple roofs at the development, which is managed by non-profit registered social landlord Caredig.

For Caredig, integrating solar photovoltaic (PV) panels with a planned roof refurbishment provided an opportunity to upgrade the existing housing stock while also supporting carbon reduction targets.

The homes would remain occupied throughout the works, meaning the project needed to be delivered efficiently while minimising disruption for residents.

Support from the project outset

With Marley appointed as the roofing system provider, the project team benefited from early engagement and technical support from specification through to installation. Marley developed the roof specification and ensured the proposed solution was suitable for the project requirements.

This included a site meeting and visual survey, followed by development of an NBS specification and solar PV array design, and the provision of a full component list extending to ridge, fascia and eaves systems.

Crucially, Marley provided guidance on combining SolarTile – a roof-integrated photovoltaic system pairing renewable energy generation with the performance and appearance of a traditional tiled roof – with the rest of the roof design, ensuring a co-ordinated approach.

SureServe Energy Service Wales Ltd carried out the roofing work including the installation of 502 Marley SolarTile panels, each rated at 410W, alongside Marley’s Mendip interlocking concrete roof tile in Smooth Brown.

Collaboration throughout the process

Close collaboration between SureServe, Caredig and Marley ensured smooth progress, with a co-ordinated roof system specification and ongoing communication throughout the project helping to overcome the challenges of delivering refurbishment works to occupied homes.

Tomas Davies, Trainee Project Officer at Caredig, explained: “We were keen to explore a fully integrated photovoltaic solution that could be delivered as part of a complete roof system. Having specified Marley as the roofing system provider, we were particularly interested in their integrated PV offering to ensure a cohesive, high-performing solution.”Chris Marshall, Marley’s regional sales director for the south-west, continued: “Marley SolarTile brings together our roofing knowledge and PV expertise, creating a product that performs and perfectly complements our roof systems. Because we were involved from the earliest stages of the project, we were able to help Caredig develop a specification that addressed the scheme’s technical requirements while delivering reliable roof performance and renewable energy generation.

“This required a high level of co-ordination and communication from SureServe Wales and the wider project team at Caredig to minimise disruption to residents while ensuring works could proceed safely and efficiently,” Tomas explained.

As an integrated solar panel, Marley SolarTile is installed as part of the roof covering, replacing traditional roof tiles to create a low-profile appearance. By combining the roof covering and PV installation, roof-integrated solar PV simplifies installation and improves project efficiency without compromising roof aesthetics or performance.

Benefits over traditional systems

The integrated design of Marley SolarTile also offers practical benefits over traditional on-roof PV systems. Because the tiles sit flush with the roof covering, there is less potential for debris accumulation and bird activity, helping to minimise maintenance requirements. The system has also been designed to withstand local wind pressures.

Tomas noted: “The Marley team worked closely with Caredig to ensure the system met both our technical requirements and the practical constraints of the project. This early collaboration gave us confidence that the integrated roofing and PV solution would perform as intended and could be delivered efficiently on site.”

He concluded: “Overall, the decision to specify Marley as the system provider, combined with early-stage support, strong collaboration with Caredig and effective delivery by SureServe Wales, has resulted in the successful delivery of an integrated roofing and PV solution.”

The Princess of Wales Court refurbishment demonstrates how a roof renewal project can maintain long-term performance and weather resistance in existing housing stock, while providing an opportunity to integrate renewable energy generation into social housing.

The project has been shortlisted for the Pitched Roofing Awards 2026 in the Best Integrated Solar Application category.

For more information, visit Marley’s website.

Expert design and technical advice for your bespoke frameless structural glass project

Building Products Index Ltd Architectural Glass, Glass Leave a Comment

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With over two decades of experience in frameless structural glass Ion Glass have been involved in a wide range of projects from high profile heritage, public and ecclesiastical glass installations to bespoke structural glass for commercial properties, schools or domestic homes.

Each Ion Glass project is unique, achieving both fully frameless and minimally framed results. Where a standard component won’t do, Ion will design, manufacture or individually commission bespoke fixtures and fittings, along with glass manifestations, handles and any other specific requirements.

Ion’s expertise can be commissioned from the very early stages of the project – an invaluable level of support, especially for more challenging briefs.

The earlier a structural glass specialist is involved in your project, the easier it is to identify design, interface and installation issues before they become costly to resolve. Loading, lateral stability, glass specification, supporting structures, tolerances, interfaces and appropriate fixings all need to be considered together, not worked out in isolation once concept drawings are already fixed.

 

 

 

 

 

 

 

 

 

 

Depending on the needs of your project Ion Glass offer a full design and drawing service for projects still taking shape or a technical consultancy service for clients who already have a concept and need specialist structural glass review.

Commissioning Ion’s design service

Where a project is still at concept stage, Ion Glass can prepare the full suite of drawings needed to take it from idea to manufacture.  Working with you to meet whatever requirements are appropriate, the service can include:

  • Visualisation drawings to develop and communicate the design concept
  • Technical structural glass detail drawings
  • Full design drawings for specification and manufacture
  • Glass, fixing, and support/interface details

Technical consultancy service

If you already have a concept and need specialist structural glass advice rather than a full design service, our consultants can review the proposal, identify technical or practical concerns and recommend appropriate amendments. With a wealth of experience Ion’s team can work alongside the project architect, structural engineer and other specialists to achieve a result that meets all requirements, including full compliance and regulatory consents.

Ion’s technical consultancy service covers:

  • Meeting attendance, online or on-site
  • Review of your project brief and drawings
  • Structural loading and performance assessment
  • Structural calculations
  • Building regulation compliance review
  • Technical drawings and formal reports

Why bring Ion Glass in at the design stage:

  • Design and interface issues get resolved and agreed before production
  • Structural calculations and compliance review give your team confidence to proceed
  • One point of technical contact from concept through to specification
  • Full technical drawings and reports your building control and project team can rely on

The fee is credited back if Ion Glass delivers the final project

Expertise That Delivers the Exceptional

Whether you’re developing an early concept or need specialist review of an existing one, Ion Glass will bring precision, engineering rigour and decades of structural glass experience to every project.

Contact Ion Glass via their website, www.ionglass.co.uk; email info@ionglass.co.uk or call 0345 658 9988 and discuss your project requirements with one of Ion’s technical experts.

QNAP UK Headquarters Takes Shape with Distinctive Cloud-Shaped Canopies

Building Products Index Ltd Cladding, Soffits Leave a Comment

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The new QNAP UK headquarters at Drakes Meadow in Swindon is nearing completion, with a series of distinctive cloud-shaped canopies giving the development a landmark quality.

The existing 1,100m² office building and new 90m² storage facility are connected by cloud canopies.

Designed by O/I Design Studio, the project brings together the refurbishment of an existing 1,100m² office building and a new 90m² storage facility. Rather than extending the original building, the design places the storage facility separately, using a series of canopies to connect the two.

Dales Fabrications supplied a range of bespoke aluminium products for the project, including a Stepped Fascia and Soffit system for the canopies, Cladding, Meridian Coping, and Flashings. All finished in RAL 9010 Matt Pure White, the products provide a consistent, modern appearance across the development.

Canopies inspired by the landscape

The cloud-shaped canopies are among the most eye-catching features of the scheme. Their curved profiles create a sheltered route between the office and storage building, bringing the two structures together without the need to expand the existing office.

Their form takes inspiration from the site’s former wild meadow landscape, reflecting the wider design approach, which places an emphasis on the relationship between the workplace and its surroundings.

Greenery, landscaping and natural forms feature throughout the development, helping to create an environment where indoor and outdoor spaces work together. The canopies contribute to this approach, combining a practical function with a distinctive architectural feature.

Bespoke Aluminium brings the design together

Creating the canopies required a bespoke aluminium Fascia and Soffit system, designed and manufactured by Dales to accommodate the project’s unique requirements.

The new QNAP UK Headquarters at Drakes Meadow, Swindon, featuring Dales bespoke Stepped Fascia Soffit, Cladding, Meridian Coping, and Flashings

Alongside the canopy system, Dales supplied aluminium Cladding, Meridian Coping, and Flashings, helping to complete the external detailing. The consistent white finish ties these elements together, allowing the canopy profiles to stand out while maintaining a cohesive appearance across the buildings.

The project highlights the flexibility of bespoke aluminium in contemporary architecture, where carefully considered detailing can play an important role in both the appearance and practical performance of a building.

Aluminium Solutions from Dales Fabrications

With nearly 50 years of experience in manufacturing aluminium building products, Dales Fabrications works with architects, specifiers, and contractors to develop solutions for a wide range of projects.

Dales aluminium products are all finished in RAL 9010 Matt Pure White, providing a consistent appearance across the development.

Their product range includes Fascia and Soffit systems, Solar Shading, Rainscreen Panels, Copings and Rainwater Goods, including Gutters and Downpipes. In-house design and technical support are available to help develop bespoke solutions to meet individual project requirements.

To find out more about Dales Fabrications and their range of aluminium building products, visit www.dales-eaves.co.uk.

A Timeless Refresh for Worthing Museum & Art Gallery

Building Products Index Ltd Paint, Uncategorized Leave a Comment

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Worthing Museum & Art Gallery has been completely transformed with the help of Dulux Heritage. Nodding to the building’s Edwardian beginnings, Dulux Heritage has created a timeless backdrop for the museum’s collections and helped to improve user experience for years to come.

The seaside town of Worthing in West Sussex is undergoing a major transformation. Buildings in the community are being connected to the Worthing Heat Network, which uses waste heat from the local area to warm nearby homes and businesses. To become connected, Worthing Museum & Art Gallery was faced with a mandatory closure which posed an opportunity to make further upgrades to the space.

The team at Worthing Museum & Art Gallery wanted to improve customer flow and create a versatile aesthetic to complement current and future collections. Having worked with Dulux before, they once again turned to the iconic brand to support them with an upgrade that would make the museum re-opening one to remember.

Dulux’s Senior Colour Designer, Dawn Scott, was brought onto the project to help inspire the colour scheme. She explained: “My focus was on ensuring each colour connected to the next and provided the visual contrast visitors need to move through the space with ease.

“The Dulux Heritage range was the perfect solution. With durable shades that offer a blend of classic colours and contemporary trends, I was able to nod to the Edwardian history of the building and create a long-lasting finish to showcase the collections and inspire visitors to stop and admire all that Worthing Museum & Art Gallery has to offer.”

The final colour palette gave each space its own character and created a cohesive journey through the building. Quartz Grey, a warm, mid-tone taupe, provided a versatile neutral backdrop in the Studio Gallery and Main Gallery, pairing easily with the surrounding colours.

In the Downland and Archaeology galleries, Mallard Green was used for a rich, immersive colour-drench effect. Its connection to the natural landscape was particularly fitting for Archaeology, reflecting the local downs that inspire the collection there. The link to nature continued in the Garden Gallery, where the soft avocado tones of Veranda Green were introduced alongside Chiltern White.

Deeper teals introduced contrast and drama elsewhere. Midnight Teal added a sense of grandeur to the New Historic Dress & Worthing Area display, working beautifully with Quartz Grey – while the softer, more uplifting Maritime Teal introduced a subtle reference to open skies and calm seas in the Costume Gallery. On the staircase, DH Indigo completed the Dulux Heritage palette with a relaxed mid-blue.

Throughout these spaces, Dulux Heritage Velvet Matt was used on the walls to create a luxurious, durable finish that is also washable, so everyday knocks and scuffs can be easily removed. For the woodwork and metal, Dulux Heritage Eggshell was used to provide a consistent, hard-wearing result that will remain beautiful for years to come.

In the Fine Art Gallery and selected casings throughout the museum, Dulux Trade Diamond Matt in Black Opal was also used to create contrast and dramatic impact.

Gerry Connolly, Head of Museum and Exhibitions, said: “Designing the museum’s colour scheme was an exciting challenge. Each shade needed to complement each other and the existing collections, while remaining versatile enough to work with future exhibitions too.

“We also had to consider how the colours would respond to the building’s natural and artificial light. As part of the refurbishment, new double-glazed windows were installed, so the scheme had to be carefully adapted to suit the changing light conditions.

“Working with Dawn and the Dulux team gave us the inspiration we needed to bring our vision for the museum to life. We are so pleased with the results and the public’s reaction has been phenomenal. As well as creating a more welcoming atmosphere, the redecoration has also helped to increase visitor dwell time – we couldn’t be happier.”

Find out more about Dulux Heritage

For further information about Worthing Museum & Art Gallery, visit: https://wtm.uk/

What Role Does the Building Envelope Play in Creating a Greener Building?

Building Products Index Ltd Insulation, Wall insulation Leave a Comment

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Creating greener buildings isn’t just about renewable energy or efficient heating systems. The performance of the building itself plays a major role in how much energy is required to keep it comfortable.

The building envelope – including the external walls, roof, floors, windows and doors – separates the internal environment from the conditions outside. Improving its thermal performance can reduce heat loss, lower energy demand and help protect the building fabric.

Reducing Heat Loss Through External Walls

External walls can be a significant source of heat loss, particularly in older or poorly insulated properties.

When heat passes easily through the external walls, more energy is needed to maintain a comfortable internal temperature. Improving insulation helps slow this transfer of heat and allows the building to retain warmth for longer.

External Wall Insulation (EWI) achieves this by adding a continuous layer of insulation to the outside of the building.

As well as improving the U-value of the wall, externally applied insulation can help reduce thermal bridging by creating a more continuous thermal layer across the façade.

Why a Fabric-First Approach Matters

A fabric-first approach focuses on improving the performance of the building envelope before relying on additional technology to reduce energy consumption.

Improving insulation can reduce the amount of energy a building needs in the first place, helping heating systems operate more efficiently and creating more stable internal temperatures.

For existing buildings, this can be particularly valuable. Rather than replacing the structure, upgrading the external envelope can improve its thermal performance while retaining the existing building.

Protecting the Building Fabric

A high-performing building envelope needs to do more than retain heat.

External walls are continuously exposed to rain, wind and changing temperatures. A correctly specified EWI system combines insulation with reinforced basecoats and a protective decorative finish to create a complete external façade.

By positioning the insulation externally, the existing wall construction is also protected from some of the temperature fluctuations experienced at the outside of the building.

Careful detailing remains essential, particularly around windows, doors, rooflines, penetrations and other junctions where continuity of insulation and weather protection must be maintained.

Improving Building Performance with ProRend EIFS 

ProRend EIFS from SAS Render Systems provides an integrated external wall insulation and render solution for improving the thermal performance and appearance of suitable buildings.

The system combines external insulation with a reinforced ProRend basecoat, alkali-resistant reinforcing mesh, primer and a ProRend decorative finish.

Different insulation types and thicknesses can be specified depending on the existing construction and required thermal performance, while the range of ProRend finishes provides flexibility over the final appearance of the façade.

SAS can also provide project-specific technical support, including U-value calculations, system specifications, insulation guidance and construction details.

A Better Building Envelope for the Future

Creating greener buildings starts with reducing unnecessary energy demand.

By improving the thermal performance of external walls, reducing heat loss and protecting the underlying building fabric, External Wall Insulation can play an important role in creating more energy-efficient and resilient buildings.

For both refurbishment and suitable new-build applications, ProRend EIFS provides a complete approach to insulation and rendered façade protection, helping improve building performance while providing a high-quality external finish.

Improve Your Building Envelope with ProRend EIFS

Planning an external wall insulation project? The SAS technical team can help you select the right ProRend EIFS build-up for your project, with support including U-value calculations, system specifications and construction details.

Speak to the SAS technical team about your project today via info@sas-europe.com or 01647 24620.

www.sas-europe.com

A brighter balance

Building Products Index Ltd Roof system, Roofing, Rooflights, Uncategorized Leave a Comment

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Making room for photovoltaic panels and daylight

By: Mark Wilcox, Managing Director.

It’s clear that a commercial roof can put sunlight to work in two ways. Photovoltaic (PV) panels generate electricity, while rooflights bring natural light into the building, reducing the need for electric lighting. Planning for both helps a roof deliver more value, through the energy it generates and the environment it creates inside.

For large-span industrial and commercial buildings, the benefits of rooflights go beyond lower lighting energy consumption. Daylight also supports the people working below, giving building owners and occupiers good reason to look beyond how much electricity a roof can produce.

The changing light throughout the day connects occupants with the outside world and supports a healthy 24-hour body clock. Daylight has also been shown to improve alertness and concentration, both welcome additions to the working day.

Spaces well-lit with daylight are associated with better staff retention and reduced absenteeism. Sufficient exposure to daylight is also believed to support long-term health and wellbeing. There are property benefits too: good daylighting has been shown to increase asset value and space utilisation.

Some of these benefits are easier to measure than others, but all deserve consideration when deciding how to use the roof.

For non-residential industrial and commercial buildings, effective daylight provision typically requires rooflights across 10–20% of the roof area. This is a useful starting point when planning rooflights alongside PV panels. The right balance will depend on how the space below is used, the positioning of rooflights and the other equipment the roof needs to accommodate.

There is plenty to fit in, which makes early planning essential. In large-span buildings, daylighting performance is directly related to the proportion of roof allocated to rooflights. Their position matters too. Leaving daylight provision until other rooftop requirements have been settled limits the options available.

For architects, specifiers and roofing contractors, planning rooflights and PV together helps make the most of the available space. It allows the needs of the building and its occupants to shape the roof design from the start.

A successful roof earns its keep in several ways: generating electricity, reducing lighting demand and creating a better working environment. Giving PV panels and rooflights their place in the design helps deliver all three.

At Filon, our specialist rooflighting expertise can help you make daylight part of a balanced, high-performance roof design. Reach out to our team at sales@filon.co.uk, or explore our range on NBS Source.

Designing for erosion on slopes: what the new ISO/TR 18228-8:2026 means for building and site development

Building Products Index Ltd Soil erosion Leave a Comment

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Oct 9, 2026 · @Matthew Showan

Surface erosion rarely makes headlines on its own, but it is often where problems on a development site begin. Rills and gullies forming on a freshly cut batter, scour where a swale or downpipe discharges, or topsoil washing off a regraded slope before grass has established can each lead to silted drainage, sediment leaving the site, damaged landscaping and pavements, and in time a shallow slip that encroaches on a yard, car park or building platform.

That risk is growing. To deliver a larger building footprint, more parking or bigger hardstands, sites are increasingly cut back and regraded to steeper batters, while rainfall intensity continues to rise. Yet the choice of erosion control mat or blanket is still often made by habit or product marketing rather than by calculation. The publication of the new ISO/TR 18228-8:2026 gives designers and specifiers an opportunity to change that.

What the new Technical Report sets out

ISO/TR 18228-8:2026, published in June 2026 by ISO/TC 221, is the eighth part of the ISO/TR 18228 series on design using geosynthetics. It gives guidance on designing geosynthetics for surface erosion control on slopes and on river or channel banks. It deliberately excludes overall slope stability and coastal protection, which are treated elsewhere.

As a Technical Report it is guidance rather than a normative standard. Its value lies in bringing together, in one internationally agreed document, a calculation-based route that many designers have known about but rarely applied.

For rainfall-driven erosion on slopes, the approach is built on the Revised Universal Soil Loss Equation (RUSLE), which estimates average annual soil loss as:

A = R . K . LS . C . P

Here R is rainfall erosivity, K soil erodibility, LS the combined slope length and steepness factor, C the cover factor and P the support practice factor. Bare soil has C = 1; a protective cover reduces it. The report links a product’s C value to full-scale rainfall simulation testing of the type described in ASTM D6459, so the cover factor becomes a measured product property rather than a judgement.

For stormwater channels, swales, ditches and other conveyance features that carry flow intermittently, the design is checked against two limit criteria: permissible flow velocity and permissible shear stress. Erosion control geosynthetics are typically applied where velocities reach about 3 m/s for sustained periods, or up to 6 m/s for short durations.

From method to design calculation

The RUSLE approach is not new, but in practice it has been awkward to apply. Each factor draws on different data: regional rainfall records for R, particle size distribution or soil texture for K, survey geometry for LS, and test data for C. Bringing these together by hand for every batter on a site, let alone every site in a development programme, is time-consuming, and it is easy to see why designers have tended to default to a familiar product.

Maccaferri’s EcoMac software, available free through the company’s eDesign platform, follows the same calculation framework as the Technical Report. It has three modules, each mapped to a distinct design check:

Module Design check Typical building-site application
EcoMac R Annual soil loss on a slope by RUSLE, unprotected and protected Cut-back and regraded batters, fill slopes around building platforms, landscaped embankments
EcoMac S Required geomat tensile strength and pin spacing on slopes Steeper or longer batters behind warehouses, yards and car parks, where installation loads govern
EcoMac B Anchorage of geomats on channel banks against flow-induced shear Stormwater channels and swales, detention basin batters, culvert and pipe outfalls

The value of the tool is less in any single calculation than in making the design traceable. Each input is recorded, each factor can be checked against the Technical Report, and the client, certifier or local authority reviewer can see why a given product was selected.

Matching the product to the site

The real benefit of a calculated approach is that it lets the designer specify enough protection, rather than the most protection. Erosion conditions vary widely between sites, and often within one: a gentle landscaped bank in sandy soil on a housing scheme presents a very different problem from a long, steep cut in clay behind a distribution warehouse on an exposed, high-rainfall site. A single standard specification will be over-designed on some slopes and possibly inadequate on others.

Working through RUSLE makes the drivers explicit. A worked example published by Maccaferri engineers considered a 100 m long clay loam slope at 33°. Unprotected, the calculated soil loss was about 506 t/ha per year; with a reinforced geomat of C = 0.043, it fell to about 22 t/ha per year, a reduction of roughly 95%. Most building-site batters are shorter than this, which is precisely the point: on a shorter, flatter slope, or one in less erodible soil, the same target loss might be met by a lighter, cheaper mat or by a biodegradable blanket alone.

The cover factor itself is also not a fixed number. Test data for one geomat show C rising from about 0.003 at 50 mm/h rainfall intensity to about 0.012 at 150 mm/h. Designing against a realistic local intensity, rather than a worst case applied everywhere, avoids paying for performance the site will not need.

Installation design offers a second lever. In the same study, increasing pin spacing from 1.5 m to 2.0 m raised the required characteristic tensile strength of the geomat from 55 kN/m to 60 kN/m, while cutting pin frequency from 0.40 to 0.30 per m². On a large regrading scheme that is a 25% reduction in pins and the labour to install them, set against a modest increase in product strength. Which combination is cheaper depends on local material and labour rates, and EcoMac S allows those options to be compared directly.

None of this produces a dramatic headline saving on every job. What it does is remove the hidden margin that comes from specifying by habit, and across a large site, or a developer’s pipeline of projects, those margins add up.

Practical points for designers

A calculation is only as good as its inputs, and several deserve care on building projects.

  • Rainfall erosivity. Many published R-factor relationships are regional and were derived outside the UK. Designers should be clear which data set they have used and whether it reflects current and projected rainfall intensity.
  • Soil data. Cut slopes often expose variable or weathered material, and imported or site-won fill used to build up platforms may differ from what the site investigation found. The K factor should reflect what will actually be at the surface.
  • Product C values. These should come from full-scale rainfall testing, and the test intensity should be stated. A C value quoted without its test conditions is of limited use.
  • The Technical Report addresses surface erosion only. It does not replace a stability assessment of cut and fill slopes, retaining structures or the building platform, and erosion protection should not be relied upon to address deeper instability or poor drainage.
  • Construction phase. On building sites the highest erosion risk is often the period between bulk earthworks and final landscaping, when slopes are bare and drainage is incomplete. Temporary protection and sediment control for this stage, which may be required by planning conditions or environmental permits, should be designed alongside the permanent solution.
  • Most erosion control products are intended to protect the slope until vegetation establishes. Programme, seeding, watering and access for landscape maintenance remain part of the design, particularly where slopes will be handed over to an owner or facilities manager.

Software makes the method quicker to apply, but it does not remove the need for engineering judgement on these points.

Graded range of products

Maccaferri has a range of erosion control products from biodegradable mats with a short design life to support vegetation establishment (BioMac Coir and Jute blankets) to man-made reinforced mats to provide longer term surface stabilisation (MacMat R, MacMat R-Bio).

Conclusion

ISO/TR 18228-8:2026 gives the industry a common, internationally recognised basis for designing surface erosion control, replacing rules of thumb with a calculation that can be checked. For developers and building owners, that means specifications that can be justified slope by slope; for designers and specifiers, a clearer audit trail; and for the project, more confidence in using steeper batters to make the most of the available land.

Tools such as EcoMac lower the effort needed to follow the method, which is what will make it routine rather than occasional. The likely outcome is not a revolution in erosion control, but steadier, better-targeted specification, with protection matched to the risk and cost matched to the protection.

Sources